Welding carousel LINTECH WS

Welding carousel

Welding carousel for plastic parts LINTECH WS is primarily designed for welding of plastic parts. It is equipped with a 4-position carousel table that considerably speeds up the machine’s clock speed – while in the first position new parts are being inserted, in the other positions the previous parts are welded, checked and rotated back to the operator for removal at the same time.

The carousel is controlled by a combination of PLC unit and PC.

  • The PLC controls the basic operation of the machine, mechanical and pneumatic elements, the machine control is also performed via its touch panel.
  • The PC then manages the process control and its wider visualisation including the presentation of measured results

Thanks to the specialised LINWELD software, it allows you to connect and control most other peripherals or communicate with other information systems.

The carousel has two independent control mechanisms for the welding process.

The first control mechanism is a thermal imaging camera that senses the parts as they are being welded. Depending on the comparison of the temperature values of the points of the currently welded part with the temperature values of the sample process, the quality of the weld is evaluated, i.e. whether the welding was successful or unsuccessful.

The second quality control of welding of parts consists in mechanical measurement of the welding path, i.e. the degree of “blending” of both parts. This is again compared with the ideal pattern to provide information on the welding result. A number of peripheral devices can be connected to the carousel, such as a barcode reader to monitor the traceability of the parts being welded, or a camera to check that they are correctly positioned.

Specifications:

  • Laser type: LLS-F200cw
  • Type of operation: continuous (CW)
  • Max. average power: 200W
  • Wavelength: 1070±10nm
  • Cooling: air
  • Machine stroke: <10s

Main advantages:

  • High welding speed
  • Multiple welding inspection
  • Possibility to connect the station to the internal information system
  • Connectivity to a range of peripherals

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