Robotic station

CASE STUDY: LASER ROBOTIC STATION

Approximately in the middle of 2020, we were approached by ZF Automotive Czech s.r.o. about a project for laser relabelling of engine components. However, the assignment itself presented several challenges. From the perspective of the laser application, the original marking, which can vary in form, had to be rewritten and, above all, this processing principle had to be applied to hundreds of different components in various designs.

 

The range of processed components is really large and at the same time very varied. Individual components differ not only in physical dimensions, weight, material, but also in the position of the original marking.

Within the framework of the preparatory study, our LINTECH experts managed to design a comprehensive solution in the form of a sophisticated laser robotic workstation that meets all the above requirements.

Thanks to the high technical level and the high degree of versatility of this solution, we subsequently succeeded in confronting the competition and proceeded to implement the project.

Stäubli TX2-90L robotic arm
Laser system LLS-F70P placed on the robot wrist
Cameras
The first camera is stationary in the machine and senses the internal position of the rotary table
The second camera is together with the laser directly on the robot wrist
The distance sensor is also placed directly on the robot wrist

The station has been designed to be as simple as possible to operate and can be operated by virtually anyone based on common intuition. At the same time, several control mechanisms have been applied, which immediately detect and in some cases automatically correct any operator errors.

We can demonstrate most of the technologies we offer live or make samples.

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